3D Solder Paste Inspection (SPI) Systems

Industry-leading 3D inspection technology for precise solder paste volume, height, and area measurement in PCB manufacturing

What is 3D Solder Paste Inspection?

3D Solder Paste Inspection (SPI) is a critical quality control process in electronics manufacturing that measures the volume, height, and area of solder paste deposits on printed circuit boards (PCBs) after the printing process and before component placement.

ASC International's 3D SPI systems use advanced optical technology and sophisticated algorithms to detect solder paste defects including insufficient volume, excessive volume, bridging, misalignment, and shape irregularities. Early detection of these defects prevents costly rework and improves overall manufacturing yield.

Key Features & Benefits

High Accuracy

Precise 3D measurement with ±1μm height resolution for accurate solder paste volume calculation

Fast Inspection Speed

High-speed inspection up to 85cm²/sec for maximum production throughput

Real-Time SPC

Statistical process control with trend analysis for continuous process improvement

Industry 4.0 Ready

Full factory integration with IPC-CFX, SECS/GEM, and custom API support

Flexible Configuration

Available in inline and offline configurations to fit your production line

Proven Reliability

32+ years of experience with installations in over 1,000 factories worldwide

Common Applications

SMT Assembly Lines

Critical quality checkpoint after solder paste printing, before component placement

High-Mix Production

Fast program changeover for facilities producing multiple PCB designs

Fine-Pitch Components

Precise inspection of 01005 components and ultra-fine pitch BGAs

Process Optimization

Data-driven printer optimization and maintenance scheduling

Technical Specifications

Inspection TechnologyPhase-shift 3D measurement
Height Resolution±1μm
XY Resolution10μm - 20μm (configurable)
Inspection SpeedUp to 85cm²/sec
Board Size Range50mm × 50mm to 510mm × 460mm
Board Thickness0.4mm - 6.0mm
Communication ProtocolsIPC-CFX, SECS/GEM, SMEMA
Software FeaturesSPC, Auto-programming, 3D viewer, Trend analysis

Ready to Improve Your Solder Paste Process?

Contact our experts to learn how ASC's 3D SPI systems can reduce defects and increase yield in your production line