Medical Device Inspection

FDA-compliant inspection and documentation systems meeting the stringent requirements of medical device manufacturing

What is Medical Device Inspection?

Medical device inspection refers to the quality control processes required when manufacturing electronic medical devices and equipment. The medical device industry operates under some of the most stringent regulatory requirements in manufacturing because product failures can directly impact patient safety and health outcomes.

From implantable devices to diagnostic equipment, medical electronics require not only flawless assembly quality but also comprehensive documentation, validation, and traceability. Regulatory bodies like the FDA (United States), EMA (Europe), and other global authorities mandate specific quality management systems and manufacturing controls.

ASC International's inspection systems are designed to meet these unique requirements. Our solutions support FDA 21 CFR Part 11 compliance, integrate with ISO 13485 quality systems, provide the detailed documentation required for device history records (DHR), and offer complete validation packages to satisfy regulatory audits.

Regulatory Requirements

FDA 21 CFR Part 11

Electronic records and electronic signatures requirements for systems used in FDA-regulated manufacturing.

  • • User access controls and authentication
  • • Audit trail of all system changes
  • • Data integrity and security
  • • Electronic signature capability

ISO 13485

Quality management system standard specifically for medical device manufacturers and suppliers.

  • • Process validation documentation
  • • Risk management integration
  • • Measurement equipment validation
  • • Supplier quality control

Device History Record (DHR)

Complete documentation of manufacturing and inspection for each device produced, required for traceability.

  • • Inspection results and images
  • • Component traceability
  • • Process parameter records
  • • Long-term data retention

Design Controls

FDA requirement for documented product design and development process including verification and validation.

  • • Design verification protocols
  • • Process validation studies
  • • Installation qualification (IQ/OQ/PQ)
  • • Acceptance criteria documentation

Inspection Solutions for Medical Devices

Pre-Production Validation

Complete validation packages demonstrating inspection system capability before production begins. Essential for regulatory submissions and FDA audits.

IQ/OQ/PQ Protocols

Installation, operational, and performance qualification documentation

Gage R&R Studies

Measurement system analysis demonstrating repeatability and reproducibility

Capability Studies

Process capability analysis meeting regulatory requirements

Production Inspection

100% inspection with complete documentation of every device manufactured. Data becomes part of permanent device history record.

Complete Traceability

Serial number tracking with inspection data linked to each device

Image Archival

High-resolution images stored for future review and audits

Secure Data Storage

Long-term data retention meeting regulatory requirements

Compliance Features

Built-in features specifically designed to support FDA and ISO 13485 compliance requirements.

User Management

Role-based access control with electronic signatures

Audit Trail

Complete logging of all system activities and changes

Change Control

Documented procedures for system modifications

Medical Device Applications

Implantable Devices

Pacemakers, neurostimulators, cochlear implants, and other life-sustaining devices requiring the highest quality levels and complete traceability

Diagnostic Equipment

Blood analyzers, imaging equipment, patient monitors, and diagnostic instruments where accurate results are critical for patient care

Surgical Instruments

Electrosurgical units, robotic surgery systems, and powered surgical instruments requiring reliability during critical procedures

Patient Monitoring

Vital signs monitors, pulse oximeters, ECG systems, and continuous monitoring devices where failures can impact patient safety

Therapeutic Devices

Infusion pumps, ventilators, dialysis equipment, and other treatment delivery systems requiring precise and reliable operation

Wearable Medical Devices

Continuous glucose monitors, cardiac monitors, and other wearable health monitoring devices combining small size with high reliability

Why Choose ASC for Medical Devices?

Medical Device Experience

Decades of experience supporting medical device manufacturers through regulatory submissions, audits, and production

Validation Support

Complete IQ/OQ/PQ documentation packages, validation protocols, and measurement system analysis to support regulatory compliance

21 CFR Part 11 Ready

Systems designed with FDA electronic records requirements built-in, including user management, audit trails, and electronic signatures

Long-Term Partnership

Ongoing support through product lifecycle including system requalification, software updates, and audit support

Integration Capabilities

Connect with MES, ERP, and quality management systems for seamless DHR generation and traceability

Support Medical Device Quality

Contact ASC to discuss how our FDA-compliant inspection solutions support medical device manufacturing