Aerospace & Defense Inspection
Mission-critical inspection systems with the documentation and traceability required for aerospace and defense applications
What is Aerospace & Defense Inspection?
Aerospace and defense inspection encompasses the rigorous quality control processes required for electronic systems used in aircraft, spacecraft, missiles, satellites, and defense equipment. These applications demand the highest levels of reliability because failures can have catastrophic consequences affecting mission success, equipment worth millions of dollars, and most importantly, human lives.
The aerospace and defense industries operate under strict quality standards including AS9100 for aerospace quality management, IPC Class 3 for high-reliability assemblies, and various military specifications. Products must withstand extreme environmental conditions including temperature extremes, vibration, shock, and in some cases, radiation exposure.
ASC International provides inspection solutions specifically designed for these demanding applications. Our systems deliver the inspection accuracy, comprehensive documentation, and complete traceability required for aerospace and defense manufacturing. With features supporting first article inspection (FAI), AS9102 documentation, and military standard compliance, ASC helps manufacturers meet customer requirements and maintain their certifications.
Industry Standards & Requirements
AS9100 Quality Management
Aerospace quality management system standard requiring advanced process controls, configuration management, and documented inspection procedures.
- • Process capability requirements
- • First article inspection (FAI)
- • Configuration management
- • Risk management integration
IPC Class 3 Standards
High-reliability electronic assemblies where continued performance is critical and equipment downtime cannot be tolerated.
- • Strictest workmanship criteria
- • Enhanced inspection requirements
- • Detailed defect classification
- • 100% inspection coverage
AS9102 First Article Inspection
Comprehensive FAI documentation required for new products, process changes, or returning to production after extended periods.
- • Dimensional verification reports
- • Functional test results
- • Material certifications
- • Complete inspection records
Military Specifications
Defense systems must meet various MIL-STD requirements for reliability, environmental survivability, and quality documentation.
- • MIL-STD-883 (microelectronics)
- • MIL-STD-810 (environmental)
- • Full traceability to raw materials
- • Counterfeit detection protocols
Critical Inspection Capabilities
First Article Inspection (FAI)
Complete dimensional and visual verification of first production articles with AS9102 compliant documentation packages.
CAD Comparison
Automated comparison to design data for dimensional verification
Complete Documentation
AS9102 forms with detailed measurements and images
Characteristic Verification
All critical, major, and key characteristics documented
Production Inspection to Class 3 Standards
Comprehensive inspection meeting IPC-A-610 Class 3 acceptance criteria with detailed defect classification and documentation.
Solder Joint Quality
3D measurement of fillet geometry meeting Class 3 requirements
Component Inspection
Verification of placement, orientation, and part numbers
Workmanship Verification
Detailed analysis meeting strictest acceptance criteria
Complete Traceability
Full product genealogy from raw materials through final assembly with inspection results linked to each serialized unit.
Serial Number Tracking
Barcode/2D code integration for unit-level traceability
Component Traceability
Lot code tracking for all components to detect counterfeits
Long-Term Archival
Permanent storage of inspection data and images
X-Ray Inspection
Essential for hidden solder joints and void analysis in high-reliability applications including BGA, QFN, and through-hole components.
Void Analysis
Automated measurement against aerospace specifications
3D Imaging
Computed tomography for complex package inspection
Solder Quality
Detailed analysis of joint formation and wetting
Aerospace & Defense Applications
Avionics Systems
Flight control computers, navigation systems, communication equipment, and cockpit displays where reliability is absolutely critical for flight safety
Military Electronics
Radar systems, weapons control systems, secure communications, and tactical equipment requiring extreme reliability in harsh environments
Space Systems
Satellites, spacecraft avionics, and launch vehicle electronics where repair is impossible and extended mission life is required
Unmanned Systems
UAV control systems, autonomous vehicle electronics, and drone payloads requiring reliable operation in diverse conditions
Missile & Guidance Systems
Precision guidance electronics, inertial measurement units, and targeting systems with zero tolerance for failure
Naval Systems
Ship navigation, weapons systems, sonar electronics, and submarine systems requiring long-term reliability in marine environments
ASC Aerospace & Defense Advantages
Aerospace Industry Experience
Extensive experience supporting aerospace and defense manufacturers with AS9100 certified quality systems and military contractor requirements
AS9102 FAI Support
Complete first article inspection documentation packages meeting AS9102 requirements with dimensional reports, measurement data, and images
IPC Class 3 Expertise
Systems programmed for IPC-A-610 Class 3 acceptance criteria with detailed defect classification and workmanship verification
Complete Traceability Systems
Full product genealogy with component lot code tracking, serial number management, and permanent data archival meeting defense contractor requirements
Long-Term Support
Extended product lifecycles with ongoing support, spare parts availability, and system upgrades to support programs lasting decades
Security & Compliance
Systems designed with security features and data protection appropriate for defense manufacturing environments
Support Mission-Critical Manufacturing
Contact ASC to discuss inspection solutions for aerospace and defense applications